Forklifts and telehandlers are often the most heavily used pieces on equipment on the jobsite. These useful machines are simple to operate, but they pose a significant safety risk if they are used incorrectly. When working around forklifts, you are exposed to hazards such as overhead loads, tipping, collisions and pinch points. In this forklift safety toolbox talk, we will review tips on how to safely operate forklifts and telehandlers.
Safe Operation of Forklifts / Telehandlers
Importance of Forklift Training
Part of what makes forklifts and telehandlers so dangerous is their ease of use. Just because a worker can operate the controls, does not mean they should be running the forklift. Qualified operators need to understand the machine, its quirks, and how it behaves under different loads and conditions. OSHA requires that only trained workers operate forklifts and telehandlers. If you jobsite doesn’t have a forklift training program, implement one and ensure only trained employees operate the forklift.
Forklift Inspections
As with all equipment on the jobsite, forklifts and telehandlers should be inspected before use. Note any deficiencies and schedule them to be addressed. Pay special attention to tires, forks, hydraulics, booms, outriggers and horns. If there is any damage to telehandler booms, the structural integrity may be compromised and the machine should not be used. Also look for potential issues that could obstruct the operator’s line of site such as dirty or cracked windshields. Look for anything that could prevent the safe use of the machine.
Handling Loads and Load Charts
Before starting your operation, check the load rating for the machine and the weight of the load you plan to move. OSHA requires that telehandlers have the manufacturer’s load chart in the machine. These load charts show maximum safe load that can be lifted with the length of boom extended. If your telehandler comes equipped with outriggers, be sure to check the rated load with outriggers up and deployed. Most manufacturers also have the load charts for their machines available online. Do not exceed the rated load of your machine, thereby risking a turnover that could injure workers and damage material. Operating “by the seat of your pants” may have served you in the past, but will probably lead to an accident in the future.
Communication
Forklifts and telehandlers are often used to move material to different locations on the jobsite. When entering a new area communicate with the crew members that working there. Ensure it is safe to pass through or to unload at that location. When backing up or moving a load that blocks your vision, use a spotter. When working around a forklift in operation, make eye contact with the operator and be sure they are aware of your presence. Never walk under a load.
Additional Forklift Safety Tips
- Wear your seatbelt at all times
- Inspect onboard fire extinguisher
- Raise forks when traveling over rough terrain
- Lower forks and booms when not in operation
- Don’t use telehandlers or forklifts to lift personnel without an attachment designed for that purpose
Conclusion
Understanding and implementing effective forklift safety practices, particularly when operating a telehandler in construction environments, is crucial for maintaining a safe workplace. Throughout this toolbox talk, we’ve emphasized the importance of comprehensive training, adherence to safety protocols, and the need for constant vigilance. As we’ve explored, the versatility of a telehandler comes with its own set of challenges and responsibilities, making safety awareness and proper operation essential. Whether it’s respecting load capacities, ensuring proper maintenance, or utilizing safety gear, every aspect contributes to a safer construction site