Fall Protection Safety

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Fall Protection Toolbox Talk

Fall related incidents are the leading cause of serious injury (48%) and fatalities (30%) in the construction industry. It is also the most common OSHA violation. Proper use of fall protection systems can be the difference between life and death when you are working in elevated areas. This fall protection toolbox talk covers key aspects of fall protection safety.

When is fall protection needed?

OSHA requires fall protection to be installed whenever an employee is working 6 feet or more above a lower level when 15ft or closer to the leading edge. If crews are working further than 15ft away from a 6ft drop-off, a warning barrier should be installed to prevent workers from getting closer than 15ft from the edge. There are many fall protection systems. The two most commonly used in construction are personal fall arrest systems and guardrail.

Personal Fall Arrest Systems

Fall arrest systems are designed to stop the fall of a worker before they hit the ground. They absorb impact to prevent serious injury. There are 3 components to every fall arrest system. These components can be remembered as ABC, which stands for Anchor point, Body Harness and Connecting Device.

Anchor points are a point of attachment for the fall arrest system. They should be attached to a solid structure or member and be able to withstand a load of 5,000 lbs. Be sure to discuss anchor points in your work plans and daily crew huddles. They need to be placed placed so that an anchor point can be reached at all times. If workers need to change locations or traverse, then two anchor points will need to be within reach. Anchor points also need to be located so that if a worker falls they will not impact the surface below.

Body harnesses are worn by the worker to attach them to the fall arrest system. A full body harness is needed to distribute the force of a fall because they distribute fall arrest forces evenly across your entire torso. Body belts should never be used instead of a body harness.

The connecting device is the link between the body harness and the anchor points. They typically come in the form of a shock absorbing lanyard or self retracting “yoyo”. They are designed to reduce the impact on a persons body while arresting a fall. Connecting devices should always be latched to the proper connection point at the center – back of a body harness.

Fall Protection Safety Harness Inspections

Harnesses are prone to wear and tear. Develop a harness inspection procedure to make sure your harnesses are safe to use. As always, save documentation showing that the harnesses on your jobsite have been inspected. See our free guide on harness inspection and free inspection templates (LINK).

Guardrails

A common alternative to personal fall arrest systems are guardrails. Guardrails can purchased as a manufactured system or built on the job site. OSHA requirements for guardrail type fall protection are listed below:

  • “Edge of top rails shall be at least 42 inches from the working level.”
  • “A mid rail must be installed between the working surface and the top rail at a height of at least 21 in.”
  • “The guardrail must be installed so there are no openings more than 19 in wide.”
  • “Guardrails must be capable of withstanding a 200 lb force applied 2 inches form the top edge and must not deflect so that there is less than 39 in between the top rail and working surface.”

(Credit: https://www.osha.gov/)

Stay Safe with Fall Protection Toolbox Talks

Fall protection isn’t just a requirement; it’s your shield against accidents and injuries. When you embrace proper fall protection, you’re not just complying with regulations; you’re creating a safer work environment. Here are the key benefits:

  • Prevent Accidents: With fall protection systems in place, you significantly reduce the risk of accidents. Avoiding falls means fewer injuries and a healthier workforce.
  • OSHA Compliance: OSHA regulations are in place to keep everyone safe. By following fall protection guidelines, you’re not only doing the right thing but also staying compliant with OSHA standards.
  • Increased Productivity: A safer environment leads to increased efficiency. When your team feels secure, they can focus on their work, knowing they’re protected.